Side by side

Pit Boss 500FB2 vs Z Grills 550B: Z GRILLS adds lower-rack and pellet room, and Pit Boss sears over direct flame

Quick verdict

You are choosing between direct-flame access and a larger published lower rack and hopper.

Before you buy

Why, and what it costs you

Put total multi-level rack area on the same basis for comparison

500FB2 has 518 square inches and 550B has 560, a difference of 42 square inches, or 8.1% of the smaller figure.

Where this comes from

560 minus 518 = 42 sq in. 42 ÷ 518 × 100 = 8.1%. Each total spans multiple rack levels, so it is not a contiguous pan area. No serving count is drawn from it.

The catch

Pit Boss 500FB2 Wood Pellet Grill

Long cooks mean watching the 5-pound hopper, so don't count on going all night without a refill.

The catch

Z GRILLS ZPG-550B Pellet Grill

For a conservative 12-hour plan with no refills, the 10-pound hopper is marginal.

Pit Boss 500FB2 Wood Pellet Grill

Pit Boss 500FB2 Wood Pellet Grill

Why pick it
  • The Flame Broiler lever is what you want
  • A 500°F controller ceiling is required
The catch
Long cooks mean watching the 5-pound hopper, so don't count on going all night without a refill.
See price & reviews on Amazon
Z GRILLS ZPG-550B Pellet Grill

Z GRILLS ZPG-550B Pellet Grill

Why pick it
  • The 406-square-inch lower rack appeals to you
  • The 8lb specification-table hopper is your preference
The catch
For a conservative 12-hour plan with no refills, the 10-pound hopper is marginal.
See price & reviews on Amazon

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Comparison updated , Product data updated , Amazon.com / United States

What this page compares

500FB2 and 550B compared on usable rack space, pellet capacity, searing setup and cleanup, so you can choose your grill.

You are choosing between direct-flame access and a larger published lower rack and hopper.

Which one fits

Pick the situations that sound like you

  • The largest uninterrupted main grate is what the meal needs

    At 518 and 560 square inches, the total rack areas are relatively close. Z Grills publishes 406 square inches for its lower rack, a figure that helps in judging food that cannot fit under the upper shelf.

    Pit Boss 500FB2 Wood Pellet Grill
    Depends
    Z GRILLS ZPG-550B Pellet Grill
    Depends
  • A planned pellet reserve for a long cook

    An 8lb hopper appears in the checked 550B specification table, yet its introductory copy also mentions 10lb. We use the smaller explicit table value here and flag the conflict so you can confirm it before buying.

    Pit Boss 500FB2 Wood Pellet Grill
    Depends
    Z GRILLS ZPG-550B Pellet Grill
    Depends
  • Regular cooks in which cleanup and movement matter

    Pit Boss has the direct-flame lever and a 500°F chamber setting. The 550B stops at 450°F and cooks indirectly, so your preferred finishing method counts for more than the modest total-area difference.

    Pit Boss 500FB2 Wood Pellet Grill
    Depends
    Z GRILLS ZPG-550B Pellet Grill
    Depends
  • Their controller limits fall on either side of a 475°F recipe

    The Pit Boss can be set 25°F higher than 475°F. Z Grills tops out 25°F under the requested setting.

    Pit Boss 500FB2 Wood Pellet Grill
    Depends
    Z GRILLS ZPG-550B Pellet Grill
    Not suitable

In practice

Differences you will notice

Put total multi-level rack area on the same basis for comparison

500FB2 has 518 square inches and 550B has 560, a difference of 42 square inches, or 8.1% of the smaller figure.

How we worked this out

560 minus 518 = 42 sq in. 42 ÷ 518 × 100 = 8.1%. Each total spans multiple rack levels, so it is not a contiguous pan area. No serving count is drawn from it.

The hopper comparison becomes usable once a pellet-burn assumption is stated

Based on an illustrative 1.5lb per hour, a full 5lb hopper equals 3.3 hours of fuel and an 8lb hopper equals 5.3 hours. Read these as planning estimates with no reserve included.

How we worked this out

A constant 1.5lb/h burn is assumed only to put hopper sizes side by side. 5 ÷ 1.5 = 3.3h. 8 ÷ 1.5 = 5.3h. In practice, use depends on temperature, weather, food and grill design. This does not recommend unattended use.

Their controller limits fall on either side of a 475°F recipe

The Pit Boss can be set 25°F higher than 475°F. Z Grills tops out 25°F under the requested setting.

How we worked this out

500 minus 475 = 25°F. 450 minus 475 = negative 25°F. It tells you nothing about real grate heat or how well food browns.

Option A
Pit Boss 500FB2 Wood Pellet Grill

Pit Boss, PB500FB2

500FB2 Wood Pellet Grill

Its cooking area measures 518 square inches, and the pellet hopper holds 5 pounds.

Best for
cook for two on a weeknight or for a family of four

Facts we checked

  • Cooking area comes to 518 square inches.
  • Hopper capacity is 5 pounds of pellets.
  • Its top listed setting is 500°F.
Option B
Z GRILLS ZPG-550B Pellet Grill

Z GRILLS, ZPG-550B

ZPG-550B Pellet Grill

Cooking area comes to 560 square inches, and the pellet hopper holds 10 pounds.

Best for
make weeknight meals for two or for a family of four

Facts we checked

  • Total cooking area of 560 sq in, with 406 sq in of it on the lower rack
  • An 8lb hopper is what the specification table lists, but the introductory copy conflicts at 10lb
  • Listed temperature range of 160°F to 450°F

Spec by spec

Where they really differ

Where Pit Boss 500FB2 Wood Pellet Grill and Z GRILLS ZPG-550B Pellet Grill differ
SpecPit Boss 500FB2 Wood Pellet GrillZ GRILLS ZPG-550B Pellet GrillIn practice
Cooking surfaces518 sq in total560 sq in total, 406 sq in main rackAt 518 and 560 square inches, the total rack areas are relatively close. Z Grills publishes 406 square inches for its lower rack, a figure that helps in judging food that cannot fit under the upper shelf.
Pellet supply5lb hopper8lb hopperAn 8lb hopper appears in the checked 550B specification table, yet its introductory copy also mentions 10lb. We use the smaller explicit table value here and flag the conflict so you can confirm it before buying.
Chamber ceiling and searing500°F, direct-flame or high-heat grilling design450°F, indirect cookingChamber settings, localized flame heat and separate side stations measure different things. Match the cooking method along with the temperature.
Controls and smoke modeLocal controls without Wi-FiLocal controls without Wi-FiConnectivity helps only where the network reaches. No advantage in flavor or temperature accuracy is inferred from a named mode.
Cleaning and installationGrease collection and separate internal ash cleaningSeparate grease collection and internal ash cleaning, 84lb dry weightPit Boss has the direct-flame lever and a 500°F chamber setting. The 550B stops at 450°F and cooks indirectly, so your preferred finishing method counts for more than the modest total-area difference.

Trade-offs

What each pick costs you

With Pit Boss 500FB2 Wood Pellet Grill

  • Wi-Fi and phone monitoring are both absent.

With Z GRILLS ZPG-550B Pellet Grill

  • Wi-Fi and direct-flame access are both missing.

Change of plan

When the answer changes

The Flame Broiler lever is a draw for you

Go with Pit Boss 500FB2 Wood Pellet Grill. At 518 and 560 square inches, the total rack areas are relatively close. Z Grills publishes 406 square inches for its lower rack, a figure that helps in judging food that cannot fit under the upper shelf.

The 406-square-inch lower rack appeals to you

Go with Z GRILLS ZPG-550B Pellet Grill. Pit Boss has the direct-flame lever and a 500°F chamber setting. The 550B stops at 450°F and cooks indirectly, so your preferred finishing method counts for more than the modest total-area difference.

Decision guide

How to decide

It comes down to direct-flame access versus the larger published lower rack and hopper.

01

Start from the racks you will use

At 518 and 560 square inches, the total rack areas are relatively close. Z Grills publishes 406 square inches for its lower rack, a figure that helps in judging food that cannot fit under the upper shelf.

02

Fuel capacity is one question, cooking temperature another

An 8lb hopper appears in the checked 550B specification table, yet its introductory copy also mentions 10lb. We use the smaller explicit table value here and flag the conflict so you can confirm it before buying.

03

Decide how you want to cook and clean each day

Pit Boss has the direct-flame lever and a 500°F chamber setting. The 550B stops at 450°F and cooks indirectly, so your preferred finishing method counts for more than the modest total-area difference.

Check these before you buy

  • Size each rack against the pans and food you use, and count the clearance below the upper shelf.
  • Go through the manual for the specific model to confirm electrical supply, outdoor clearances, grease control and shutdown.
  • Check which probes, shelves and accessories the chosen listing includes.

What this page can’t tell you

  • Any pellet-duration estimate rests on a stated illustrative burn rate. It is neither measured runtime nor a green light to leave a grill unattended.
  • You can't read a serving count or the fit of a single large item off the rack totals.
  • Smoke-flavor, temperature-stability and searing-performance tests are not claimed.

By the numbers

What the data shows

What we found across the pellet grills and smokers we compare, plus the checked facts behind each finding.

How many fit

8 of the 22 models checked meet every need here: “Run a brisket overnight” and “Get to 500 degrees or more for a hot finish”.

8 models fit, out of 22 checked
Show the facts and the math
Models in the comparison
22 models
Sources
3 covering these models
Product data updated

How we countedThe count uses each product's current fit ratings for “Run a brisket overnight” and “Get to 500 degrees or more for a hot finish”. A need with no documented match is not counted.

The facts and sources behind each product in this recommendation
ProductNeeds it meetsFacts we checkedSources
Pit Boss 500FB2 Wood Pellet Grill
  • Reach at least 500 degrees
  • Cooking area comes to 518 square inches.
  • Hopper capacity is 5 pounds of pellets.
  • Its top listed setting is 500°F.
Z GRILLS ZPG-550B Pellet Grill
  • Run a brisket overnight
  • Total cooking area of 560 sq in, with 406 sq in of it on the lower rack
  • An 8lb hopper is what the specification table lists, but the introductory copy conflicts at 10lb
  • Listed temperature range of 160°F to 450°F

Ready to buy

See today’s price and what owners say

Open either model on Amazon for the current price, customer reviews and delivery options.

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